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Alliance of Foam Packaging Recyclers

EPS Recycling Equipment

The most common method of recycling expanded polystyrene packaging is through a regrind process. Due to supply and ease of processing, packaging manufacturers normally incorporate recycled content into their products by blending in used expanded particles from products they take in and grind down to the bead level.

AFPR equipment supplier member companies offer a range of EPS recycling equipment. Please see below for overviews and contact information.


ALESSIO S.R.L.
 


Douglas Marshall - Sales Manager
Via Torre 13/15 - 24030 Medolago (BG) ITALY
Phone: +39 035 4934811 - Fax +39 035 4934888
Direct phone: +39 035 4934820
Mobile: +39 348 0044582
E-mail: dmarshall@alessiotech.com
http://www.alessiotech.com/

Alessio's equipment range includes different lines of products to process expanded polystyrene and polypropylene and meets all plant demands: pre-expansion, thermoforming, coupling with similar materials and not. All these steps are carried out at different automation levels according to the transformer specific demands

The Eco 100 is a unique machine in the fact that it uses 100% recycled material of any kind, no need to clean or de dust first. Vegetable/fruit boxes, seedling trays, packaging, scrap from block, everything can be used. This patented machine produces finished pieces with extremely low production costs. No new raw material is needed, it consumes very little steam, vacuum, air energy. And it has a very fast cycle time, less than 60 seconds.

The finished product has fantastic mechanical strengths and with a very high resistance and is ideal for the construction industry. ECO-100 gives you maximum profit from minimum production costs. Also small pieces of plastic, film, polyethylene, or polyurethane do not need to be removed before using.
 


Bright Technologies


Jeannie Jansma – Marketing Director
127 N Water Street, PO Box 296
Hopkins, Michigan, 49328
Phone 800-253-0532
  US, 269-793-7183
  Intl. Direct Line 269-793-3420
  Fax 269-793-8793
Email
jean@sebrightproducts.com
www.brightbeltpress.com
www.sebrightproducts.com

Bright Technologies, specialty equipment div. of Sebright Products, Inc. has developed a line of EPS Densifiers for volumes from 100 lbs. per hour to 1200 lbs. per hour, producing truckloads of 40,000 lbs. for optimum efficiency. Our equipment is designed, manufactured, installed, and serviced factory direct right here in the United States. The original EPS Densifier, placed in 1995, is still in use today. 

Complete design services specific to your site when needed and ancillary systems from pre-breakers to bag houses with full integration with your existing systems are all available.  

No heat is used to reduce pentane gas dangers, just 190,000 lbs. of pressure applied until all air has been removed and there is no remaining memory. This creates a solid block of PS with densities of 17 to 22 lbs. per cubic foot and it doesn’t matter whether you start with EPS dust or small chunks of EPS. 

To increase recycling of EPS in the United States, there are numerous programs utilized to place equipment wherever volume permits and the foam can be sold to manufacturers using the densified EPS Foam in products like composite or plastic lumber used for longer lasting, weather resistant outdoor decks or fencing, drain field aggregate substitute or drainage tile blankets used for increased drainage under roads and highways, and it is even used for hard jewel cases for CDs and DVDs. 

This extremely resilient building and packing material does not need to end up in your local landfill after its original use. Bright Technologies EPS Densification equipment is the most reliable long term investment in EPS recycling you can make. 

For a quick view of the equipment in use, see www.densifiervideo.com and link to our website for contact info!



Erlenbach USA

849 Pickens Industrial Dr.
Suite 16
Marietta,GA 30062
Tel: (678)594-0941
Fax: (678)594-0949
Email: sales@erlenbach-usa.com
Website: www.erlenbach-usa.com


Erlenbach Recycling Plants start with a pre-crusher that will break down EPS or EPP to approximately 30 x 30 mm, which can then be introduced manually or by conveyor belt system. The recycled material is fed by a blower to a de-dusting cyclone plant that separates the fine dust particles (typically less than 1%) from the recyclable material. The clean recycled material is then fed by a blower to silo bags for storage. The equipment is available in different sizes and a noise dampening system is also offered. Erlenbach presses typically see an average of 20% recycled material introduced into packaging. Block molds are capable of 100% recycled material.

The new STYROCYCLER™ is the first densifier of its class to be offered in 110v single phase household current.  It is ideal for electronic, appliance, home goods, furniture, and any retail/wholesale application that has EPS "Styrofoam" waste taking up valuable dumpster volume space.



Foam Equipment & Consulting


Phil Plotts
10725 Indian Head Industrial Boulevard
St. Louis, MO 63132- 1101
Phone: 314-427-4395
Fax: 314-427-4398
pplotts@foamequipment.com
http://www.foamequipment.com/

One of the Fine Grind Units

Foam Equipment & Consulting offer the modular HERGER� line of grinding and compacting equipment which can be mixed or matched to build custom systems. See below for details.

Coarse/Fine Grinding System and dedusting systems grind the EPS to a particular size and usable quality. It can be used for shape, block and bean bag manufacturers.
Large Compactor produces 400+ pounds/hour of compacted EPS in log form. Made for recycling centers and large volume needs, it allows for economical shipping to processing plants.
Small Compactor is the same as large but produces only 100 pounds/hour of compacted EPS in log form. Reduces volume of waste if sent to landfill.
Coarse Grinding System breaks EPS into small pieces roughly 2-3�, which can then be bagged for efficient shipping or storage. Best for small waste generator looking to reduce volume.


HIRSCH USA

101 TDK Blvd.
Suite F
Peachtree City, GA 30269
Phone: 770 632-6484
Fax: 770 632-6485
office@hirsch-usa.com
http://www.hirsch-gruppe.com/
HIRSCH Star Mix
HIRSCH Screw Mix

The Hirsch Screw Mix system



KBM


Kjeld Bentzen
KBM
Volundsvej 13
DK 3400 Hillerod
Denmark
Phone: 011-45-4826-8090
Fax: 011-45-4826-8016
kbm@kbm.dk
http://www.kbm.dk/


The JUMBO recycling system by KBM

KBM manufactures recycling systems that enable the EPS and EPP industry reuse as much as possible in their production. KBM offers a wide range of recycling systems that can manage 140 � 1400 cubic feet per hour of recycled EPS. They also offer a unique granulation process which brings the material down to the individual bead with a minimum of dust. This optimizes the reuse of EPS products and with STYROMIX/STYROMETER it is possible to accurately control the mixing/metering to reuse even more.

For non-EPS-manufacturing locations KBM offers the Styropactor compactors. KBM Styropactor will accept wet or dry material and can also be used as a crusher. Because it is non-corrosive it can be used in extreme environments and can take contaminated material such as EPS seafood packaging. Since it is filled vertically, Styropactor can accept pieces of any length. And, because they are �mobile� they can be used in any fish processing industry, supermarket, department store, etc. The volume is highly reduced resulting in minimized handling and transportation costs. Available in two sizes, Styropactor Mini has a capacity of approximately 77- 100 pounds per hour and the Styropactor Maxi has a capacity of 70-90 kg per hour.

 


KURTZ

John Floryance
1779 Pilgrim Road
Plymouth, WI 53073
Phone: 920-893-1779
Fax: 920-893-1562
jfloryance@kna.net
http://www.kurtz.de/


For block molding, Kurtz offers the KDG 20 or KDG 40 (Kurtz Dustless Grinder), either 20 or 40 cubic meters per hour throughput, or roughly 700 and 1,400 cubic feet per hour. Also offered is a Mix & Meter Station for blockmold fill silo.

For shape molding, there are a range of products offered through Kurtz�s affiliate company, CK Teknik. The recycling system include a pre-breaker, mill, deduster, four-fold filter station and various silos and accept EPS, EPP and EPE. The Mix & Meter Station is also available.


NEPCO

Tommy Kim
13502 Vintage Place.
Chino, CA, 91710
P) 909-627-8081
F) 909-627-8150
Mobile) 714-272-3073
Email: tkim@nepco21.com
Website: http://www.nepco21.com/

NEPCO (Natural Environment Protection Company) offers three different type of recycle machines.
NE-22 processes approximately 220 lb per hour, NE-45 processes approximately 450 lb per hour, and NE-75 processes approximately 1000 lb per hour.
All of our equipment can handle dry or wet materials, and will compact the EPSF scrap into the size of 60:1. Our equipment would help minimize the cost of labor, storage space, and transportation cost. Our equipment can be used at small size businesses to a larger industrial size, such as department stores, electronic packaging companies, furniture stores, foam fabricators, distributing centers, and EPSF manufacturers.
We also offer plastic film recycling equipment and it could also be customized and modified for each client�s need.
Our equipments required low maintenance and low cost of operation. Most importantly, we also provide a buy back program for the processed material �Ingot.�

Please feel free to call us for further information. You can also visit our website for additional information.


RecycleTech Corp. offers equipment from mobile, 200 lbs-per-hour units to larger, 1000 lbs-per-hour custom designed units. Our equipment can handle dry & wet materials, and will compact EPS scrap into ingots with the rate of up to 50:1 for low cost storage and transportation. The output ingots can be stored anywhere without the worry of materials re-expanding or absorbing moisture.

Our smaller, mobile units with wheels can be used at department stores or small industries. Our midsized units with 400 lbs-per-hour capacity have conveyers for easy loading, and are ideal for distribution centers or manufacturers who receive parts, electronic goods, or furniture in EPS packing. Our larger units are custom built to the requirement of the user.

All our systems offer low cost of operation with high per-lbs efficiency, and come with a long term service contract for �buying back� of the materials.

For further detailed information, please visit our website.

Daniel Chung
1010 Hoyt Avenue
Ridgefield, NJ 07657
Phone: 201-943-7142
Fax: 201-943-6928
Daniel@recycletechno.com
Website: http://www.recycletechno.com/


RUNI A/S
Industriparken 8
DK-6900 Skjern
Denmark

P) +45 – 9737 1799
F) +45 – 9737 3800
E-mail) runi@runi.dk
Web) www.runi.dk

The RUNI screw compactor densifies EPS at a ratio of 50:1 reaching a density of 18 lbs per ft3. The square blocks of the SK370 can be stacked in a 40´container reaching maximum capacity of 44000 lbs per container.

The RUNI screw compactors start at the SK120 with a capacity of 35 lbs/hour for the retailer, SK240 with capacity of 150 lbs/hr, and the largest compactor being SK370 with a capacity of 400 lbs per hour.

A silo system with up to 3 compactors and a separate pre-crusher enable a capacity of 2000 lbs per hour using the silo as a buffer. Pre-crushers can be placed at various locations in the facility as the EPS is blown to the silo.

The RUNI screw compactors are suitable for the entire range of EPS from clean virgin EPS to fish boxes containing moisture and even EPS that has soaked in water. The possibility to use the heavy-duty pre-crusher directly on the machine as well as on the side makes it possible to crush thick and dense EPS and EPP.

Since 1997 RUNI has sold 225 of the SK370 and 80 of the SK240 for EPS alone. The SK120 was launched in 2005 for EPS and RUNI has sold more than 120 units worldwide.

The RUNIs can also compact a wide range of materials and drain liquid in the process.

The RUNI saves time and space without using a large amount of energy.

Contact one of our distributors or RUNI if in need of further information.

 


 

T. R. C. Corporation

Michael J. Garcia
486 Pawtucket, R.I. 02860
Phone: 401.335.3817
Fax: 401.335.3818
Mobile: 305.302.7881
E-Mail: mjg@trcrecycle.com
Website: http://www.trcrecycle.com/

TRC (Thermal Reduction Corporation) specializes in pelletizing, grinding, custom compounding, EPS compacting and has a drop off location in Miami, FL for EPS recycling. TRC has been in the plastics and metals recycling industry for over 40 years. It is a privately owned business with strong ties to the community and its people. TRC's philosophy is to create solutions for companies concerned with the environment and to work closely with customers to develop mutually beneficial programs.

 

 

(410)451-8341 (phone) (410)451-8343 (fax)
1298 Cronson Boulevard, Suite 201 Crofton, MD 21114

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Alliance of Foam Packaging Recyclers-
1298 Cronson Boulevard, Suite 201
Crofton, MD 21114 USA
(410)451-8340 (phone)
(410)451-8343 (fax)
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